159 2.4 JTDM engine removal guide & Workshop manual?

Started by blazingsud, May 04, 2023, 09:06:35 PM

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blazingsud

Hi

searching in vain for a guide on how to remove a 159 2.4 JTDM engine.

While it may be just a matter of remove anything in the way, until it falls out on the ground - the usual technique, I'd like to read something on it to avoid some simple error for a change.

Is there an online workshop manual?

TIA Nigel
Nigel Hyphen Donut
2010 159 2.4JTDm SW
74 sud  Blue Procida
76 sud L Silver
76 sud.L Coral Red,
78 Sprint 1.5 Red Twin carb
82 Alfasud Ti 1.5
83 Alfasud Ti 1.5
Porsche 928S4,Ducati 907ie x 2,Lambretta
Haflinger
past
79 Alfasud,Alfetta 2.0
76 Autodelta Alfetta GTAM
64 Guilia Sprint Gt "Patchwork"

Alfa-mad

Hi mate, try this workshop manual. It's in a zip file and you just have to run 'setup.exe' to install the software.

The GUI is a bit rough but it has the info you need. Can't remember where I got it but had it for a few years now, I needed it myself when I was trying to hunt for a part number.

https://u.pcloud.link/publink/show?code=XZHYJEVZ3MzfHIrihhyV4829C51CjHUL4nYy


Gerardf

If you look at how the 159 is assembled (and this probably goes for all east-west engined cars), the body is lowered onto the complete engine/trans/transaxles. So, I'm guessing, you'd kinda do the reverse if you can.

I have a copy of the manual on CD, it's not much use, IMO.

bazzbazz

Quote from: Gerardf on June 23, 2023, 08:36:08 AMI have a copy of the manual on CD, it's not much use, IMO.

You have a copy of the 159 eLearn factory workshop manual or something else?

While the elearn manual is not perfect i would hardly call it useless.
On The Spot Alfa
Mobile Alfa Romeo Diagnostic/Repair/Maintenance/Service
Brisbane/Gold Coast
0405721613
onthespotalfa@iinet.net.au

Gerardf

Quote from: bazzbazz on June 23, 2023, 10:12:45 AM
Quote from: Gerardf on June 23, 2023, 08:36:08 AMI have a copy of the manual on CD, it's not much use, IMO.

You have a copy of the 159 eLearn factory workshop manual or something else?

While the elearn manual is not perfect i would hardly call it useless.

I didn't say your manual was useless. What I said was the CD I have is not much use (and not useless).

bazzbazz

On The Spot Alfa
Mobile Alfa Romeo Diagnostic/Repair/Maintenance/Service
Brisbane/Gold Coast
0405721613
onthespotalfa@iinet.net.au

bazzbazz

Quote from: blazingsud on May 04, 2023, 09:06:35 PMHi

searching in vain for a guide on how to remove a 159 2.4 JTDM engine.

While it may be just a matter of remove anything in the way, until it falls out on the ground - the usual technique, I'd like to read something on it to avoid some simple error for a change.


With the 159 series the engine is taken out the front -



Have fun.  ::)
On The Spot Alfa
Mobile Alfa Romeo Diagnostic/Repair/Maintenance/Service
Brisbane/Gold Coast
0405721613
onthespotalfa@iinet.net.au

Craig_m67

Why are we pulling the donk out again
(said everybody looking at the work involves to get there, and back)


Pity it's not a Sud.. couple of bolts, pull the top mount and bang.. on the floor
'66 Duetto (lacework of doom)
'73 1600 GT Junior (ensconced)
'03 156 1.9JTD Sportwagon (daily driver)

bazzbazz

Quote from: Craig_m67 on June 24, 2023, 07:48:28 PMand bang.. on the floor

Ahhh yes, but how many times has that also happened quite unintentionally . . . .  ;)
On The Spot Alfa
Mobile Alfa Romeo Diagnostic/Repair/Maintenance/Service
Brisbane/Gold Coast
0405721613
onthespotalfa@iinet.net.au

blazingsud

thanks for the replies.

I now have an elearn manual, its no Haynes manual that i was weaned on.

the cd link, i ran the setup etc, but it keeps asking for the cd...

I'm now thinking of just doing the belts pump and leaking power steering hose.
I wanted to remove and clean the intake, but the more I look at removing I'm thinking why! yes it is no Alfasud!

where does one buy parts from these days? Italian job, eurosparItallian automotive spares, sparesbox???
Nigel Hyphen Donut
2010 159 2.4JTDm SW
74 sud  Blue Procida
76 sud L Silver
76 sud.L Coral Red,
78 Sprint 1.5 Red Twin carb
82 Alfasud Ti 1.5
83 Alfasud Ti 1.5
Porsche 928S4,Ducati 907ie x 2,Lambretta
Haflinger
past
79 Alfasud,Alfetta 2.0
76 Autodelta Alfetta GTAM
64 Guilia Sprint Gt "Patchwork"

Alfa-mad

For the eLearn software to work, you have to extract the RAR file (if its zipped up) then use imaging software like DaemonTools to make a disc image file which has all of those files in it. Then, you can use Windows inbuilt capability to mount the image as a virtual disc, it will run after that.

bazzbazz

Quote from: Alfa-mad on July 14, 2023, 02:45:25 PMFor the eLearn software to work, you have to extract the RAR file (if its zipped up) then use imaging software like DaemonTools to make a disc image file which has all of those files in it. Then, you can use Windows inbuilt capability to mount the image as a virtual disc, it will run after that.
While I can understand all that, I couldn't stop giggling thinking of all the poor people who read this and went "huh"?  :o

 ;D  ;D  ;D
On The Spot Alfa
Mobile Alfa Romeo Diagnostic/Repair/Maintenance/Service
Brisbane/Gold Coast
0405721613
onthespotalfa@iinet.net.au

blazingsud


[/quote]
While I can understand all that, I couldn't stop giggling thinking of all the poor people who read this and went "huh"?  :o

 ;D  ;D  ;D
[/quote]

yep , that was me  :(
Nigel Hyphen Donut
2010 159 2.4JTDm SW
74 sud  Blue Procida
76 sud L Silver
76 sud.L Coral Red,
78 Sprint 1.5 Red Twin carb
82 Alfasud Ti 1.5
83 Alfasud Ti 1.5
Porsche 928S4,Ducati 907ie x 2,Lambretta
Haflinger
past
79 Alfasud,Alfetta 2.0
76 Autodelta Alfetta GTAM
64 Guilia Sprint Gt "Patchwork"